Enhanced generation of aromatic-enriched bio-oil from sewage sludge pyrolysis using zeolite-based catalysts under H₂-rich conditions

Sewage sludge is solid waste resulting from wastewater treatment processes, and its improper management adversely affects the environment and human health. This study aims to convert sewage sludge into valuable aromatics, including benzene, toluene, ethylbenzene, and xylenes, or BTEX, via the catalytic pyrolysis using mono- and bimetal-modified protonated Zeolite Socony Mobil–5, or HZSM-5, catalysts under nitrogen, methane and methane decomposition conditions. In the methane medium, HZSM-5 yielded more BTEX (20.91 wt%) compared to those obtained using protonated Y zeolite (HY) (17.24 wt%) and protonated beta zeolite (Hβ) (11.70 wt%) owing to its proper acidity, higher shape selectivity, and higher methane activation. When HZSM-5 is used, the BTEX yield increased considerably in the methane decomposition environment (27 wt%), 1.29 and 1.46 times higher than those produced under methane and nitrogen, respectively. This increase is attributed to the dual effects of the surplus in situ hydrogen (H₂) and direct involvement of methane, which resulted in accelerated hydrocracking, hydrodeoxygenation, and co-aromatization reactions. Under methane decomposition conditions, the use of the Ni/HZSM-5, Mo/HZSM-5, and Ni-Mo/HZSM-5 catalysts led to 1.23-, 1.30-, and 1.66-fold increases in BTEX production, respectively, than that of the parent HZSM-5, owing to the dual effects of acidity enhanced by the newly formed Lewis acid sites, increased oxygen vacancies, and improved physical properties of the catalysts. Hence, the catalytic pyrolysis of sewage sludge using mono- and bimetal-modified HZSM-5 catalysts in a H₂-rich environment proposed in this study is expected to be an efficient and sustainable method for converting undesirable materials into valuable biofuels.